Frontloader – Stator house
A close collaboration resulted in the delivery of this large washing machine to a Danish manufacturer of wind turbines and was installed at one of the their many factories outside Denmark.
This washing system works functionally just like our standard frontloader spray washer, but otherwise there are not many similarities between the two washing systems. The whole machine was tailored to the customer’s statorhouses from scratch and the customer had a long list of requirements for the task itself.
For operation purposes we had to load the stator houses at floor height, where they were placed on the automatic inlet track with either a crane or forklift, after which the large massive parts were loaded into the washing facility, before the large stainless doors were closed via. a two-hand control.
The parts themselves , which measure 1300x1300x2700 mm and weight up to 5 tonnes, must be washed both inside and out, which meant we developed a special spray washing device. The device consisted of our standard rotaing spray system from top, bottom and sides on the outside. In addition, we had a specially developed nozzle tube that moves down onto the stator housing from above via. a gear moter that moves the nozzles up and down during the washing process.
The challange with this task was not to wash the parts, but the actual handling of such large parts and the heavy weight which required a very strong construction. The washing system was installed without problems, and the customer has since been washing stator housings around the clock with any further problems or breakdowns.
Who uses this product?
- Workshop and maintenanceThis is one of our favorite products for truck mechanics, car and motorcycle mechanics and workshops working with service and maintenance. Both sink washers and ultrasonic cleaners are typically used in workshops.
- Wind PowerVi er specialister i vaskeanlæg til vindindustrien og vores løsninger er nok en af de mest udbredte i Danmark til rensning af emner i forbindelse med produktion af vinger, naceller og lignende. Denne løsning er meget populær i denne branche.
- Metal industryThis solution is suitable for companies within turning, milling, stamping and other processing in the metal industry to remove oil, cooling lubricants, grease, polishing paste, soot and metal shavings and ensure a consistently high quality in the surface.
- AutomotiveThis washing plant is very popular for tasks in the automotive industry and has been developed for both large and small production lines, depending on your needs.
With a part weight about 5.000 kg design and strength of the construction was important.
The cleaning system were made with a customized spraying system moving inside the parts.
The stator housings had to be loaded in floor height and move automatically into the cleaning system.
|Part type||Stator house|
|Contamination||oil, metal particals|
|Part size (max.)||1300x1300x2700 mm|
|Part weight (max.)||5.000 kg|
|Machine dimension||5480x4800x4400 mm|
|Power supply||125 A|